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Power cycling & reliability

Simcenter Micred Power Tester

Accelerated Reliability Testing — Predict Thermal Lifetime Before Field Failures

Evaluate power-semiconductor degradation and lifetime under repeated operating stress using automated, non-destructive power cycling.

Power semiconductor module on an accelerated power cycling fixture with in-situ thermal monitoring instrumentation.

What It Is

Simcenter Micred Power Tester combines accelerated power cycling with real-time thermal monitoring to help engineering teams understand degradation, identify failure mechanisms, and improve device reliability.

Core Capabilities

Core capabilities

  • Programmable current, voltage and timing profiles
  • ΔTj-controlled cycling for constant thermal stress
  • in-situ thermal transient measurement after each cycle or at defined intervals
  • real-time layer-by-layer structure-function degradation monitoring
  • automatic failure-precursor detection before catastrophic failure
  • solder-joint fatigue, die-attach degradation and wire-bond lift-off characterization
  • TIM degradation tracking over thousands of cycles
  • multi-channel parallel testing to 128+ channels
  • programmable active air or liquid cooling for precise ΔTj control
  • Weibull statistical analysis
  • Coffin-Manson and Norris-Landzberg lifetime extrapolation
  • exportable degradation data for simulation model calibration

Best For

  • IGBTs
  • MOSFETs
  • Power modules
  • Automotive power electronics
  • Traction inverters
  • Industrial drives
  • Renewable-energy power electronics
  • High-power semiconductor qualification

Six-stage workflow position

Chiplet/DieSubstrate/PackageSystem

Physical reliability-validation layer for power devices from Chiplet/Die through System.

Differentiators

Why engineering teams choose Power Tester.

Representative engineering situations these tools are asked to resolve.

  1. 01

    A Tier-1 rejects an automotive SiC module because the supplier's AQG 324 v04.1 evidence is end-of-test only — 30,000 cycles with a pass/fail at the end and no visibility into when degradation started. Power Tester cycles at a controlled ΔTj of 100 K and measures Rth after every block, so the 15% thermal-impedance drift that precedes bond-wire lift-off shows up at cycle 18,000 instead of at teardown.

  2. 02

    An IGBT stack in a wind-converter fleet fails intermittently after roughly 40,000 field cycles with no reproducible failure mode. Power Tester replays the measured mission profile in the lab and correlates a 0.08 K/W rise in junction-to-case resistance with progressive solder-joint fatigue — separating solder degradation from die-attach for the first time in that programme.

  3. 03

    A traction-inverter supplier must defend a 15-year, 300,000-cycle lifetime claim to a customer reliability board. Power Tester runs accelerated ΔTj = 80 K and 110 K legs, and Coffin-Manson / Norris-Landzberg extrapolation from the two measured Weibull curves converts the accelerated result into a field-lifetime number the board can audit.

Standards & Evidence
  • AQG 324 (automotive power module power cycling)
  • AEC-Q101 (discrete)
  • AEC-Q104 (multichip modules)
  • JEDEC JESD22-A122 (power & temperature cycling)
  • JESD22-A104 (temperature cycling)
  • IEC 60749
  • MIL-STD-883
Who uses it
  • Power-electronics engineer
  • Reliability engineer
  • Qualification engineer

Monitoring thermal resistance throughout power cycling, rather than only at end of life, has changed how early we can detect degradation trends.

Reliability test engineer, power semiconductor manufacturer
Source: Siemens

Customer statement published by Siemens. Not an Electro Source engagement.

Delivered by Electro Source

How this reaches your team.

Delivered by Electro Source with automated cycling profile setup, in-situ thermal instrumentation and operator training. In-house accelerated power cycling to 1,800 W is available as a ROIfast™ contract service in our North American laboratory.

Discuss Your Power-Cycling Requirements

Tell us what devices you plan to cycle, what stress profile applies, and what reliability decisions the results need to support.

Response time · typically within 1 business day
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